1. تعارف
This manual provides essential information for the safe and effective operation, setup, and maintenance of your ESAB Rogue LHN ES245i Inverter Welder. The Rogue ES 245i is a robust and high-performance inverter designed for demanding welding tasks, suitable for workshops, locksmiths, construction, maintenance, and minor repairs. It offers clean and stable welding for electrodes up to 4 mm (including cellulose) and TIG processes for thin sheets. Please read this manual thoroughly before using the equipment.
2. حفاظتی معلومات
Always prioritize safety when operating welding equipment. Failure to follow safety precautions can result in serious injury or death.
- آنکھوں اور چہرے کی حفاظت: Always wear a welding helmet with appropriate shade filters to protect your eyes and face from arc rays and sparks.
- حفاظتی لباس: Wear flame-resistant clothing, gloves, and sturdy footwear to protect against burns and electric shock.
- وینٹیلیشن: Ensure adequate ventilation to remove welding fumes and gases from the work area.
- برقی حفاظت: Never operate the welder in wet conditions. Ensure all electrical connections are secure and properly grounded. Do not touch live electrical parts.
- آگ سے بچاؤ: Keep a fire extinguisher nearby. Remove flammable materials from the welding area.
- کام کا علاقہ: کام کے علاقے کو صاف اور بے ترتیبی سے پاک رکھیں۔ مستحکم قدموں کو یقینی بنائیں۔
- ہدایات پڑھیں: Always read and understand the entire instruction manual before operating the welder.
3. پروڈکٹ کا مواد
تصدیق کریں کہ نیچے دی گئی تمام اشیاء آپ کے پیکیج میں شامل ہیں:
- 1 x ESAB Rogue ES 245i Inverter Welding Machine
- 1 x Electrode holder with 3-meter 100% copper cable
- 1 x Negative clamp with 3-meter 100% copper cable
- 1 x Ergonomic carrying handle
- 1 ایکس یوزر مینوئل (یہ دستاویز)
4. سیٹ اپ
4.1 پیک کھولنا اور جگہ کا تعین کرنا
Carefully remove the welder and all accessories from the packaging. Place the machine on a stable, level surface, ensuring adequate clearance for ventilation around the unit.

شکل 1: طرف view of the ESAB Rogue ES245i Inverter Welder, showing the power input and output connections.
4.2 الیکٹریکل کنکشن
- بجلی کی فراہمی: Connect the welder to a single-phase 220 V ± 10% power outlet. Ensure the circuit is protected by a 40 A recommended breaker.
- Electrode Holder: Connect the electrode holder cable to the positive (+) terminal on the front panel.
- گراؤنڈ کل۔amp: منفی سی ایل کو جوڑیں۔amp cable to the negative (-) terminal on the front panel. Attach the ground clamp securely to the workpiece, ensuring good electrical contact.

Figure 2: Front panel of the ESAB Rogue ES245i, displaying the control knob, digital display, and electrode/ground connections.
5. آپریٹنگ ہدایات
5.1 پاور آن اور بنیادی کنٹرولز
- Turn on the main power switch located on the rear of the unit.
- The digital display on the front panel will illuminate.
- Use the control knob to select the desired welding process (SMAW or TIG) and adjust the current (Amperage). The digital control ensures maximum precision.
- The welder features automatic ہاٹ اسٹارٹ for easy arc ignition and آرکفورس for a stable arc, even with challenging electrodes.
5.2 SMAW (Shielded Metal Arc Welding) / Electrode Welding
- Select the SMAW mode using the control panel.
- Insert the appropriate electrode into the electrode holder. The Rogue ES 245i supports electrodes up to 4 mm, including cellulose types.
- Set the current according to the electrode manufacturer's recommendations and the material thickness.
- Strike the arc carefully and maintain a consistent arc length and travel speed for optimal weld quality.
5.3 TIG (Tungsten Inert Gas) Welding
The Rogue ES 245i is capable of TIG welding for thin sheets. For TIG welding, additional equipment such as a TIG torch with gas valve and a shielding gas cylinder will be required (not included).
- Connect the TIG torch to the appropriate terminal (usually negative for DC TIG).
- زمین سے جڑیں clamp ورک پیس پر۔
- Connect the shielding gas hose to the TIG torch and open the gas cylinder valve.
- Select TIG mode on the welder and set the desired current.
- Initiate the arc using the scratch start method or a high-frequency start if your TIG torch supports it.
6 دیکھ بھال
باقاعدگی سے دیکھ بھال آپ کی ویلڈنگ مشین کی لمبی عمر اور بہترین کارکردگی کو یقینی بناتی ہے۔
- صفائی: Periodically clean the exterior of the machine with a dry, soft cloth. Ensure ventilation openings are free from dust and debris. Do not use solvents.
- کیبل معائنہ: Regularly inspect all cables (power, electrode, ground) for cuts, fraying, or damage. Replace damaged cables immediately.
- کنکشن پوائنٹس: Check that all electrical connections are tight and free from corrosion.
- ذخیرہ: Store the welder in a clean, dry environment when not in use.
7 خرابیوں کا سراغ لگانا
This section provides solutions to common issues you might encounter. For problems not listed here, contact qualified service personnel.
| مسئلہ | ممکنہ وجہ | حل |
|---|---|---|
| ویلڈر پاور آن نہیں کرتا ہے۔ | No power supply; main switch off; faulty power cable. | Check power outlet and circuit breaker; ensure main switch is on; inspect power cable. |
| کوئی قوس یا کمزور قوس نہیں۔ | ناقص زمینی کنکشن؛ غلط موجودہ ترتیب؛ damp الیکٹروڈ ناقص الیکٹروڈ ہولڈر. | گراؤنڈ cl کو یقینی بنائیںamp has good contact; adjust current; use dry electrodes; inspect electrode holder. |
| Overheating indicator on. | ڈیوٹی سائیکل سے تجاوز؛ بلاک وینٹیلیشن. | Allow machine to cool down; ensure ventilation openings are clear. |
| ناقص ویلڈ کوالٹی۔ | Incorrect settings; improper technique; contaminated workpiece. | Adjust current/voltage; review welding technique; clean workpiece thoroughly. |
8. وضاحتیں
Technical specifications for the ESAB Rogue LHN ES245i Inverter Welder:
| فیچر | قدر |
|---|---|
| ماڈل | روگ ES 245i |
| پروڈکٹ کوڈ | 752315 |
| پاور سپلائی جلدtage | Single-phase 220 V ± 10% |
| تعدد | 50/60 ہرٹج |
| Idle Voltage | 83 V (with VRD <25 V) |
| موجودہ رینج | 10 سے 200 اے |
| آؤٹ پٹ کی صلاحیت | 200 اے |
| Duty Cycle (SMAW) | 200 A/28 V @ 40%, 126 A/25 V @ 100% |
| Duty Cycle (TIG) | 200 A/18 V @ 40%, 126 A/15 V @ 100% |
| تجویز کردہ جنریٹر | 10 kVA |
| تجویز کردہ بریکر | 40 اے |
| پروٹیکشن کلاس | IP21S |
| معیاری | آئی ای سی 60.974 |
| طول و عرض (L x W x H) | 440 x 155 x 325 ملی میٹر (17.3 x 6.1 x 12.8 انچ) |
| وزن | 8.9 کلوگرام (19.6 پونڈ) |